Why This Role Matters
As a Mechanical Design Engineer, you will help with the design, development, and integration and validation of mechanical components and systems integral to our advanced fusion energy systems. This role requires a top-tier combination of technical expertise, problem-solving skills, and a proactive mindset to meet the exciting challenges in the field of fusion energy.
Responsibilities:
- Design and analyze large, high-performance vacuum seals for water-to-air, air-to-high-vacuum, and water-to-high-vacuum transitions
- Lead experimental design and testing in collaboration with internal teams, external vendors, and academic partners
- Conduct research into novel sealing techniques; define, execute, and evaluate test campaigns
- Perform FMEA and tolerance stack-up analyses to ensure seal reliability and system safety
- Design test assemblies and risk-reduction
- Review and present technical work across multidisciplinary teams; contribute to system-level integration discussions
- Provide subject-matter expertise in sealing strategies and help guide the integration of systems in the target area
- Document sealing processes, validation data, and lessons learned
- Mentor and support junior engineers on design and integration challenges
Qualifications:
- Bachelor's or Master's degree in Mechanical, Aerospace, or a related engineering field, or equivalent experience
- 5+ years of mechanical design experience with a focus on vacuum seals and systems, including rough, high, and ultra-high vacuum environments
- Strong proficiency in CAD, FEM, and engineering analysis tools
- Proven expertise in tolerance analysis, FMEA, seal design, and mechanical integration
